Flake Floors that Go Beyond the Residential Garage Market

When I hear the term flake floor, the first thing that pops into my head is a garage floor. I’m sure most concrete flooring contractors would agree that this system is most often found in garages for its strength, ability to have a car pulled onto it, protection against oil spills, and so much more. But when you look at typical flake designs, they really only belong in a garage. Typically, most full flake floors are a blend of 3 to 4 colors (equally blended). These colors are formulated to hide dirt, look aesthetically pleasing, and even match color schemes of companies, sports teams, etc.

Having previously owned a decorative flooring company, I’ve done quite a few polymer flake floors, and even a few custom flake blends for customers. Another option I would offer customers is a solid color floor (typically a pigmented epoxy, polyaspartic, etc.) But the problem I always ran into was inconsistency, due to excluding the full flake, thus not leaving as much to “hide” in the base coat. This would require a heavy topcoat and sometimes even another coat to hide imperfections left in the floor that would otherwise be hidden in the flakes.

Runyon Surface Prep has teamed up with Thermal-Chem, a coatings manufacturer, that has also recognized this problem. They have developed a creative alternative for contractors installing these systems. By installing a full flake floor with just 1 color, as opposed to 3-4 color blends, you can achieve a very uniform flooring system that also has a more decorative appearance. The outcome is a more uniform, less busy, resinous floor that can be installed beyond the garage.

Check out some examples of solid color full flake floors:

*Photos courtesy of Thermal-Chem

Runyon Surface Prep Rental & Supply is a full-service distributor uniquely dedicated to the concrete polishing and resinous flooring industries. We carry the full line of Thermal-Chem products – find online here. We also offer training and support, so please reach out if you ever need hands-on product or application training.

You can also contact me directly: justin@runyonsurfaceprep.com


The Importance of Surface Prep for Decorative Epoxy Flooring

One of our customers in Florida, Artistic Surfaces, is a prime example for how important it is properly prep your concrete before putting down a coating – whether it be an epoxy, overlay, etc. Below are four different epoxy jobs that their crew completed recently, courtesy of Sam Godbey, the Director of Operations at Artistic. The pictures don’t do them complete justice, but it is very evident surface preparation played a major role, and we were happy to have a part in that.

Charcoal Metallic Floor

This 3,600 square foot charcoal floor is owned by a high profile client. It’s a private residence, used to store the owner’s cars, sports memorabilia, and other appropriately coined “toys”.

Artistic prepped the surface with an HTC 800, Ermator T8600 and 25 grit HTC diamonds. This is a grey epoxy with a combo of Sterling, Onyx and Quick Silver metallic pigments.

Harley Quinn-esque Floor

This blue and pink metallic floor looks like cotton candy. It is located in a residential dressing room. Artistic partnered with Coastal Construction for this job.

They prepped the surface with an HTC 500 and 25 grit HTC diamonds. It’s an epoxy with black pigment base and metallic pigment colors Surfs Up and Merlot.

Black & Aluminum Striped Bar

This black and aluminum striped floor is located in a 5,500 square foot bar called the Escape Lounge. The epoxy was poured with a black base and then the aisles were taped out in a curved design and colored with Aluminum metallic.

An HTC 800 and 25 grit diamonds were used to prep the surface. Artistic also used CTS Rapid Set TRU self-leveling overlay in the back of the bar. The black portion of the epoxy floor was pigmented with Jet Black metallic and the stripes were pigmented with Aluminum metallic.

Intricately Designed Office Floor

Artistic recently re-did their 1,300 square foot office floor. They cut off the old white overlay and transitioned it to an epoxy metallic floor. They kept the same detailed saw-cut design work.

To prep the surface, Artistic used a 60 grit screen and floor buffer. This epoxy floor required a myriad of metallic pigment colors for all the intricate designs: Copper, Butterscotch, Merlot, Mother-of-Pearl, Surfs Up, Rose, Maui and Jet Black.

After putting down the metallics, they used a regular blade and v-blade to re-cut the saw-cut designs. Then they filled the cuts with black grout. And finally, they re-sanded the floor and put down 2 clear coats of epoxy.

About Artistic Surfaces

Artistic Surfaces was founded in 1989 by Harvey Namm after 25 years’ experience in flooring. The Company soon became an award winning flooring contractor in the Florida market installing flooring in stores like; Macy’s, Bloomingdales, Burdines, and Saks 5th Avenue. Luxury hotels, Art Galleries, Airport Terminals, Performing Arts Centers, Sporting Arenas and other venues were added as the years passed.

In the winter of 2009, Artistic Surfaces launched a new division for decorative concrete. This new division will capitalize on the emerging demand for interior and exterior decorative concrete flooring. This new division marked the company’s entry as the area’s most experienced design applicators for decorative concrete concepts.

*All photos and information courtesy of Sam Godbey – Director of Operations at Artistic Surfaces. Reach him at SamG@artisticsurfaces.com.