A Decorative Concrete Success at World of Concrete 2014

World of Concrete was a huge success this year! Our concrete slab came together really well with the help of our manufacturers and customers. It was a 5 day process to complete all the steps — applying the epoxy, laying the terrazzo, applying the overlay, grinding and polishing, applying intricate stencils and protecting and sealing the surface. With this said, we would love to give you insight on how we accomplished this feat. See the photo gallery below for the final result, and continue reading for more information on products used. Also, check out our YouTube channel for step-by-step videos.

Theme Inspiration

The Super Bowl/football theme for this year’s World of Concrete booth was the brain child of both Wendy Runyon-Ricker and her brother Jack Runyon – figureheads in the company, and creative ones at that. The idea initially stemmed from a general football field slab to the incorporation of Super Bowl team logos in the middle of the slab, then to the tailgates, and from there the featured customer hall of fame stories and booklet, all the signage, etc.

Products Used During Each Step of the Process

Epoxy Overlay:

Concrete Overlay:

Grinding and Polishing:

Stencils:

Protecting and Sealing:

Our Featured Artist: Floormap Stencil Designs

As mentioned, Floormap Stencil Designs did the Seahawks and Broncos stencils in the middle of our slab, and they did a fabulous job! Each stencil was three layers — making for an incredibly intricate pair of logo designs. Rachel Bruce is the artist who designed the custom stencils, and she was the one who actually applied them at World of Concrete.

It has been an exciting year for Floormaps as it enters its fifth year in the decorative concrete industry. It has tackled new products, such as vinyl stencils, as well as new surfaces i.e. polished wood floors, walls, ceilings, murals, banners and signs. New training courses will be issued quarterly to demonstrate the wealth of knowledge accumulated from hands on installations and experimentation. Floormaps is also proud to announce the opening of international sales to Europe, Asia, the Middle East and South America.

Be sure to check out the photo gallery on our website as well, which has pictures from the whole event. Also, be sure to watch the videos on our YouTube channel. And, if you never saw the customers we featured in our hall of fame, find their stories here. We hope to see you next year!

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A Green Endurance Process Success with Cuviello Concrete

Cuviello Concrete - Howard County Middle SchoolCreating a polished concrete surface that is going to last over a long period of time, with little wear, long-lasting never-ending shine and well-preserved design is of course the ultimate goal for any polished concrete floor. However, actually attaining this is a different story. A unique concrete polishing solution, that addresses all of these desired outcomes, is the Green Endurance Process. This is a natural, yet customizable, approach with a focus on maximum durability and aesthetics. The process begins by working closely with architects to write in specs that are most conducive to the polishing process, eliciting the best results possible. Cuviello Concrete and Terrazzo Polishing is a large proponent of this process and integrates it into every job.

Recently Cuviello completed concrete polishing work at Howard County Middle School in Hanover, MD – a 23,250 square foot area. The corridors and cafeteria floor now feature cream and sand aggregate with multiple colors of dye in an elaborate design. What a head-turner! By using the Green Endurance process every aspect that effect the finished floor was controlled — mix design, placement, finishing, joint placement, the polishing process, protection and in service maintenance training.

The Green Endurance Process

  • Saw cut the pattern into the concrete
  • Fill the cuts with VersaFlex polyurea
  • Grind with 50 grit and 100 grit metal, 50 resin bond abrasive
  • Hone with 100 and 200 grit
  • Dye the floor with AmeriPolish Solvent Base Color
  • Densify the floor with Retro Plate 99
  • Finish honing with 400 grit resin bond abrasive
  • Polish with 800 and finally 1500 grit resin bond

Each bonded abrasive was fully refined from one grit to the next. At no time was any grit skipped.

Things to Keep in Mind

  • Understand exactly what the spec says and exactly what your scope of work includes and does not include
  • Educate, educate, educate your architect, owner and general contractor, and then manage expectations
  • Develop a TIGHT relationship with the division 3 contractor  be sure they understand what they are finishing is going to become the finished floor. Educate them beyond what the division 3 spec says and what is included in their scope of work.

Shining Moments

  • Successfully applied dye within the lines
  • Intricately saw cut the designs
  • Kept a consistent and steady work flow to accomplish saw cutting, joint filling, dying, densifying and polishing through multiple smaller crews

Get to Know Cuviello Concrete and Terrazzo Polishing

Cuviello Concrete and Terrazzo Polishing uses its expertise and experience with technical stone polishing to obtain maximum clarity of reflection (DOI Distinction of Image) and superior durability of the polished surface when applied to concrete and terrazzo. As a leader in the industry on an international level, expertise in contracting services places them in a unique position where they consult with and have trained other polishing contractors from across the globe. In addition, Cuviello Concrete was a founding member of the Concrete Polishing Association of America.